Seasoning of Wood Part 1

Seasoning of Wood.

by Joseph B. Wagner.

PREFACE

The seasoning and kiln-drying of wood is such an important process in the manufacture of woods that a need for fuller information regarding it, based upon scientific study of the behavior of various species at different mechanical temperatures, and under different drying processes is keenly felt. Everyone connected with the woodworking industry, or its use in manufactured products, is well aware of the difficulties encountered in properly seasoning or removing the moisture content without injury to the timber, and of its susceptibility to atmospheric conditions after it has been thoroughly seasoned. There is perhaps no material or substance that gives up its moisture with more resistance than wood does. It vigorously defies the efforts of human ingenuity to take away from it, without injury or destruction, that with which nature has so generously supplied it.

In the past but little has been known of this matter further than the fact that wood contained moisture which had to be removed before the wood could be made use of for commercial purposes. Within recent years, however, considerable interest has been awakened among wood-users in the operation of kiln-drying. The losses occasioned in air-drying and improper kiln-drying, and the necessity for getting the material dry as quickly as possible after it has come from the saw, in order to prepare it for manufacturing purposes, are bringing about a realization of the importance of a technical knowledge of the subject.

Since this particular subject has never before been represented by any technical work, and appears to have been neglected, it is hoped that the trade will appreciate the endeavor in bringing this book before them, as well as the difficulties encountered in compiling it, as it is the first of its kind in existence. The author trusts that his efforts will present some information that may be applied with advantage, or serve at least as a matter of consideration or investigation.

In every case the aim has been to give the facts, and wherever a machine or appliance has been ill.u.s.trated or commented upon, or the name of the maker has been mentioned, it has not been with the intention either of recommending or disparaging his or their work, but has been made use of merely to ill.u.s.trate the text.

The preparation of the following pages has been a work of pleasure to the author. If they prove beneficial and of service to his fellow-workmen he will have been amply repaid.

THE AUTHOR.

September, 1917.

SECTION I

TIMBER

Characteristics and Properties

Timber was probably one of the earliest, if not the earliest, of materials used by man for constructional purposes. With it he built for himself a shelter from the elements; it provided him with fuel and oft-times food, and the tree cut down and let across a stream formed the first bridge. From it, too, he made his "dug-out" to travel along and across the rivers of the district in which he dwelt; so on down through the ages, for s.h.i.+pbuilding and constructive purposes, timber has continued to our own time to be one of the most largely used of nature's products.

Although wood has been in use so long and so universally, there still exists a remarkable lack of knowledge regarding its nature, not only among ordinary workmen, but among those who might be expected to know its properties. Consequently it is often used in a faulty and wasteful manner. Experience has been almost the only teacher, and theories--sometimes right, sometimes wrong--rather than well substantiated facts, lead the workman.

One reason for this imperfect knowledge lies in the fact that wood is not a h.o.m.ogeneous material, but a complicated structure, and so variable, that one piece will behave very differently from another, although cut from the same tree. Not only does the wood of one species differ from that of another, but the b.u.t.t cut differs from that of the top log, the heartwood from the sapwood; the wood of quickly-grown sapling of the abandoned field, from that of the slowly-grown, old monarch of the forest. Even the manner in which the tree was cut and kept influences its behavior and quality. It is therefore extremely difficult to study the material for the purpose of establis.h.i.+ng general laws.

The experienced woodsman will look for straight-grained, long-fibred woods, with the absence of disturbing resinous and coloring matter, knots, etc., and will quickly distinguish the more porous red or black oaks from the less porous white species, _Quercus alba_. That the inspection should have regard to defects and unhealthy conditions (often indicated by color) goes without saying, and such inspection is usually practised. That knots, even the smallest, are defects, which for some uses condemn the material entirely, need hardly be mentioned.

But that "season-checks," even those that have closed by subsequent shrinkage, remain elements of weakness is not so readily appreciated; yet there cannot be any doubt of this, since these, the intimate connections of the wood fibres, when once interrupted are never reestablished.

Careful woods-foremen and manufacturers, therefore, are concerned as to the manner in which their timber is treated after the felling, for, according to the more or less careful seasoning of it, the season checks--not altogether avoidable--are more or less abundant.

There is no country where wood is more lavishly used or criminally neglected than in the United States, and none in which nature has more bountifully provided for all reasonable requirements.

In the absence of proper efforts to secure reproduction, the most valuable kinds are rapidly being decimated, and the necessity of a more rational and careful use of what remains is clearly apparent. By greater care in selection, however, not only will the duration of the supply be extended, but more satisfactory results will accrue from its practice.

There are few more extensive and wide-reaching subjects on which to treat than timber, which in this book refers to dead timber--the timber of commerce--as distinct from the living tree. Such a great number of different kinds of wood are now being brought from various parts of the world, so many new kinds are continually being added, and the subject is more difficult to explain because timber of practically the same character which comes from different localities goes under different names, that if one were always to adhere to the botanical name there would be less confusion, although even botanists differ in some cases as to names. Except in the cases of the older and better known timbers, one rarely takes up two books dealing with timber and finds the botanical names the same; moreover, trees of the same species may produce a much poorer quality of timber when obtained from different localities in the same country, so that botanical knowledge will not always allow us to dispense with other tests.

The structure of wood affords the only reliable means of distinguis.h.i.+ng the different kinds. Color, weight, smell, and other appearances, which are often direct or indirect results of structure, may be helpful in this distinction, but cannot be relied upon entirely. Furthermore, structure underlies nearly all the technical properties of this important product, and furnishes an explanation why one piece differs in these properties from another. Structure explains why oak is heavier, stronger, and tougher than pine; why it is harder to saw and plane, and why it is so much more difficult to season without injury. From its less porous structure alone it is evident that a piece of young and thrifty oak is stronger than the porous wood of an old or stunted tree, or that a Georgia or long-leaf pine excels white pine in weight and strength.

Keeping especially in mind the arrangement and direction of the fibres of wood, it is clear at once why knots and "cross-grain" interfere with the strength of timber. It is due to the structural peculiarities that "honeycombing" occurs in rapid seasoning, that checks or cracks extend radially and follow pith rays, that tangent or "b.a.s.t.a.r.d" cut stock shrinks and warps more than that which is quarter-sawn. These same peculiarities enable oak to take a better finish than ba.s.swood or coa.r.s.e-grained pine.

Structure of Wood

The softwoods are made up chiefly of tracheids, or vertical cells closed at the ends, and of the relatively short parenchyma cells of the medullary rays which extend radially from the heart of the tree.

The course of the tracheids and the rays are at right angles to each other. Although the tracheids have their permeable portions or pits in their walls, liquids cannot pa.s.s through them with the greatest ease.

The softwoods do not contain "pores" or vessels and are therefore called "non-porous" woods.

The hardwoods are not so simple in structure as softwoods. They contain not only rays, and in many cases tracheids, but also thick-walled cells called fibres and wood parenchyma for the storage of such foods as starches and sugars. The princ.i.p.al structural features of the hardwoods are the pores or vessels. These are long tubes, the segments of which are made up of cells which have lost their end walls and joined end to end, forming continuous "pipe lines"

from the roots to the leaves in the tree. Since they possess pores or vessels, the hardwoods are called "porous" woods.

Red oak is an excellent example of a porous wood. In white oak the vessels of the heartwood especially are closed, very generally by ingrowths called tyloses. This probably explains why red oak dries more easily and rapidly than white oak.

The red and black gums are perhaps the simplest of the hardwoods in structure. They are termed "diffuse porous" woods because of the numerous scattered pores they contain. They have only vessels, wood fibres, and a few parenchyma cells. The medullary rays, although present, are scarcely visible in most instances. The vessels are in many cases open, and might be expected to offer relatively little resistance to drying.

Properties of Wood

Certain general properties of wood may be discussed briefly. We know that wood substance has the property of taking in moisture from the air until some balance is reached between the humidity of the air and the moisture in the wood. This moisture which goes into the cell walls hygroscopic moisture, and the property which the wood substance has of taking on hygroscopic moisture is termed hygroscopicity. Usually wood contains not only hygroscopic moisture but also more or less free water in the cell cavities. Especially is this true of sapwood. The free water usually dries out quite rapidly with little or no shrinkage or other physical change.

In certain woods--for example, _Eucalyptus globulus_ and possibly some oaks--shrinkage begins almost at once, thus introducing a factor at the very start of the seasoning process which makes these woods very refractory.

The cell walls of some species, including the two already mentioned, such as Western red cedar and redwood, become soft and plastic when hot and moist. If the fibres are hot enough and very wet, they are not strong enough to withstand the resulting force of the atmospheric pressure and the tensile force exerted by the departing free water, and the result is that the cells actually collapse.

In general, however, the hygroscopic moisture necessary to saturate the cell walls is termed the "fibre saturation point." This amount has been found to be from 25 to 30 per cent of the dry wood weight. Unlike _Eucalyptus globulus_ and certain oaks, the gums do not begin to shrink until the moisture content has been reduced to about 30 per cent of the dry wood weight. These woods are not subject to collapse, although their fibres become very plastic while hot and moist.

Upon the peculiar properties of each wood depends the difficulty or ease of the seasoning process.

Cla.s.ses of Trees

The timber of the United States is furnished by three well-defined cla.s.ses of trees: (1) The needle-leaved, naked-seeded conifers, such as pine, cedar, etc., (2) the broad-leaved trees such as oak poplar, etc., and (3) to an inferior extent by the (one-seed leaf) palms, yuccas, and their allies, which are confined to the most southern parts of the country.

Broad-leaved trees are also known as deciduous trees, although, especially in warm countries, many of them are evergreen, while the needle-leaved trees (conifers) are commonly termed "evergreens,"

although the larch, bald cypress, and others shed their leaves every fall, and even the names "broad-leaved" and "coniferous," though perhaps the most satisfactory, are not at all exact, for the conifer "ginkgo" has broad leaves and bears no cones.

Among the woodsmen, the woods of broad-leaved trees are known as "hardwoods," though poplar is as soft as pine, and the "coniferous woods" are known as "softwoods," notwithstanding the fact that yew ranks high in hardness even when compared with "hardwoods."

Both in the number of different kinds of trees or species and still more in the importance of their product, the conifers and broad-leaved trees far excel the palms and their relatives.

In the manner of their growth both the conifers and broad-leaved trees behave alike, adding each year a new layer of wood, which covers the old wood in all parts of the stem and limbs. Thus the trunk continues to grow in thickness throughout the life of the tree by additions (annual rings), which in temperate climates are, barring accidents, accurate records of the tree. With the palms and their relatives the stem remains generally of the same diameter, the tree of a hundred years old being as thick as it was at ten years, the growth of these being only at the top. Even where a peripheral increase takes place, as in the yuccas, the wood is not laid on in well-defined layers for the structure remains irregular throughout. Though alike in the manner of their growth, and therefore similar in their general make-up, conifers and broad-leaved trees differ markedly in the details of their structure and the character of their wood.

The wood of all conifers is very simple in its structure, the fibres composing the main part of the wood all being alike and their arrangement regular. The wood of the broad-leaved trees is complex in structure; it is made up of different kinds of cells and fibres and lacks the regularity of arrangement so noticeable in the conifers.

This difference is so great that in a study of wood structure it is best to consider the two kinds separately.

In this country the great variety of woods, and especially of useful woods, often makes the mere distinction of the kind or species of tree most difficult. Thus there are at least eight pines of the thirty-five native ones in the market, some of which so closely resemble each other in their minute structure that one can hardly tell them apart, and yet they differ in quality and are often mixed or confounded in the trade. Of the thirty-six oaks, of which probably not less than six or eight are marketed, we can readily recognize by means of their minute anatomy at least two tribes--the white and black oaks. The same is true of the eleven kinds of hickory, the six kinds of ash, etc., etc.

The list of names of all trees indigenous to the United States, as enumerated by the United States Forest Service, is 495 in number, the designation of "tree" being applied to all woody plants which produce naturally in their native habitat one main, erect stem, bearing a definite crown, no matter what size they attain.

Timber is produced only by the Spermatophyta, or seed-bearing plants, which are subdivided into the Gymnosperms (conifers), and Angiosperms (broad-leaved). The conifer or cone-bearing tree, to which belong the pines, larches, and firs, is one of the three natural orders of Gymnosperms. These are generally cla.s.sed as "softwoods," and are more extensively scattered and more generally used than any other cla.s.s of timber, and are simple and regular in structure. The so-called "hardwoods" are "Dicotyledons" or broad-leaved trees, a subdivision of the Angiosperms. They are generally of slower growth, and produce harder timber than the conifers, but not necessarily so. Ba.s.swood, poplar, sycamore, and some of the gums, though cla.s.sed with the hardwoods, are not nearly as hard as some of the pines.