A History of Aeronautics Part 20

Certain American radial engines were made previous to 1914, the princ.i.p.al being the Albatross six-cylinder engines of 50 and 100 horse-powers. Of these the smaller size was air-cooled, with cylinders of 4.5 inches bore and 5 inches stroke, developing the rated power at 1,230 revolutions per minute, with a weight of about 5 lbs. per horse-power. The 100 horse-power size had cylinders of 5.5 inches bore, developing its rated power at 1,230 revolutions per minute, and weighing only 2.75 lbs. per horse-power. This engine was markedly similar to the six-cylindered Anzani, having all the valves mechanically operated, and with auxiliary exhaust ports at the bottoms of the cylinders, overrun by long pistons. These Albatross engines had their cylinders arranged in two groups of three, with each group of three pistons operating on one of two crank pins, each 180 degrees apart.

The radial type of engine, thanks to Charles Manly, had the honour of being first in the field as regards aero work. Its many advantages, among which may be specially noted the very short crankshaft as compared with vertical, Vee, or 'broad arrow' type of engine, and consequent greater rigidity, ensure it consideration by designers of to-day, and render it certain that the type will endure. Enthusiasts claim that the 'broad arrow' type, or Vee with a third row of cylinders inset between the original two, is just as much a development from the radial engine as from the vertical and resulting Vee; however this may be, there is a place for the radial type in air-work for as long as the internal combustion engine remains as a power plant.

IV. THE ROTARY TYPE

M. Laurent Seguin, the inventor of the Gnome rotary aero engine, provided as great a stimulus to aviation as any that was given anterior to the war period, and brought about a great advance in mechanical flight, since these well-made engines gave a high-power output for their weight, and were extremely smooth in running. In the rotary design the crankshaft of the engine is stationary, and the cylinders, crank case, and all their adherent parts rotate; the working is thus exactly opposite in principle to that of the radial type of aero engine, and the advantage of the rotary lies in the considerable flywheel effect produced by the revolving cylinders, with consequent evenness of torque.

Another advantage is that air-cooling, adopted in all the Gnome engines, is rendered much more effective by the rotation of the cylinders, though there is a tendency to distortion through the leading side of each cylinder being more efficiently cooled than the opposite side; advocates of other types are p.r.o.ne to claim that the air resistance to the revolving cylinders absorbs some 10 per cent of the power developed by the rotary engine, but that has not prevented the rotary from attaining to great popularity as a prime mover.

There were, in the list of aero engines compiled in 1910, five rotary engines included, all air-cooled. Three of these were Gnome engines, and two of the make known as 'International.' They ranged from 21.5 to 123 horse-power, the latter being rated at only 1.8 lbs. weight per brake horse-power, and having fourteen cylinders, 4.33 inches in diameter by 4.7 inches stroke. By 1914 forty-three different sizes and types of rotary engine were being constructed, and in 1913 five rotary type engines were entered for the series of aeroplane engine trials held in Germany. Minor defects ruled out four of these, and only the German Bayerischer Motoren Flugzeugwerke completed the seven-hour test prescribed for competing engines. Its large fuel consumption barred this engine from the final trials, the consumption being some 0.95 pints per horse-power per hour. The consumption of lubricating oil, also was excessive, standing at 0.123 pint per horse-power per hour. The engine gave 37.5 effective horse-power during its trial, and the loss due to air resistance was 4.6 horse-power, about 11 per cent. The accompanying drawing shows the construction of the engine, in which the seven cylinders are arranged radially on the crank case; the method of connecting the pistons to the crank pins can be seen. The mixture is drawn through the crank chamber, and to enter the cylinder it pa.s.ses through the two automatic valves in the crown of the piston; the exhaust valves are situated in the tops of the cylinders, and are actuated by cams and push-rods. Cooling of the cylinder is a.s.sisted by the radial rings, and the diameter of these rings is increased round the hottest part of the cylinder. When long flights are undertaken the advantage of the light weight of this engine is more than counterbalanced by its high fuel and lubricating oil consumption, but there are other makes which are much better than this seven-cylinder German in respect of this.

Rotation of the cylinders in engines of this type is produced by the side pressure of the pistons on the cylinder walls, and in order to prevent this pressure from becoming abnormally large it is necessary to keep the weight of the piston as low as possible, as the pressure is produced by the tangential acceleration and r.e.t.a.r.dation of the piston.

On the upward stroke the circ.u.mferential velocity of the piston is rapidly increased, which causes it to exert a considerable tangential pressure on the side of the cylinder, and on the return stroke there is a corresponding r.e.t.a.r.ding effect due to the reduction of the circ.u.mferential velocity of the piston. These side pressures cause an appreciable increase in the temperatures of the cylinders and pistons, which makes it necessary to keep the power rating of the engines fairly low.

Seguin designed his first Gnome rotary as a 34 horse-power engine when run at a speed of 1,300 revolutions per minute. It had five cylinders, and the weight was 3.9 lbs. per horse-power. A seven-cylinder model soon displaced this first engine, and this latter, with a total weight of 165 lbs., gave 61.5 horse-power. The cylinders were machined out of solid nickel chrome-steel ingots, and the machining was carried out so that the cylinder walls were under 1/6 of an inch in thickness. The pistons were cast-iron, fitted each with two rings, and the automatic inlet valve to the cylinder was placed in the crown of the piston. The connecting rods, of 'H' section, were of nickel chrome-steel, and the large end of one rod, known as the 'master-rod' embraced the crank pin; on the end of this rod six hollow steel pins were carried, and to these the remaining six connecting-rods were attached. The crankshaft of the engine was made of nickel chrome-steel, and was in two parts connected together at the crank pin; these two parts, after the master-rod had been placed in position and the other connecting rods had been attached to it, were firmly secured. The steel crank case was made in five parts, the two central ones holding the cylinders in place, and on one side another of the five castings formed a cam-box, to the outside of which was secured the extension to which the air-screw was attached. On the other side of the crank case another casting carried the thrust-box, and the whole crank case, with its cylinders and gear, was carried on the fixed crank shaft by means of four ball-bearings, one of which also took the axial thrust of the air-screw.

For these engines, castor oil is the lubricant usually adopted, and it is pumped to the crankshaft by means of a gear-driven oil pump; from this shaft the other parts of the engine are lubricated by means of centrifugal force, and in actual practice sufficient unburnt oil pa.s.ses through the cylinders to lubricate the exhaust valve, which partly accounts for the high rate of consumption of lubricating oil. A very simple carburettor of the float less, single-spray type was used, and the mixture was pa.s.sed along the hollow crankshaft to the interior of the crank case, thence through the automatic inlet valves in the tops of the pistons to the combustion chambers of the cylinders. Ignition was by means of a high-tension magneto specially geared to give the correct timing, and the working impulses occurred at equal angular intervals of 102.85 degrees. The ignition was timed so that the firing spark occurred when the cylinder was 26 degrees before the position in which the piston was at the outer end of its stroke, and this timing gave a maximum pressure in the cylinder just after the piston had pa.s.sed this position.

By 1913, eight different sizes of the Gnome engine were being constructed, ranging from 45 to 180 brake horse-power; four of these were single-crank engines one having nine and the other three having seven cylinders. The remaining four were constructed with two cranks; three of them had fourteen cylinders apiece, ranged in groups of seven, acting on the cranks, and the one other had eighteen cylinders ranged in two groups of nine, acting on its two cranks. Cylinders of the two-crank engines are so arranged (in the fourteen-cylinder type) that fourteen equal angular impulses occur during each cycle; these engines are supported on bearings on both sides of the engine, the air-screw being placed outside the front support. In the eighteen-cylinder model the impulses occur at each 40 degrees of angular rotation of the cylinders, securing an extremely even rotation of the air-screw.

In 1913 the Gnome Monosoupape engine was introduced, a model in which the inlet valve to the cylinder was omitted, while the piston was of the ordinary cast-iron type. A single exhaust valve in the cylinder head was operated in a manner similar to that on the previous Gnome engines, and the fact of this being the only valve on the cylinder gave the engine its name. Each cylinder contained ports at the bottom which communicated with the crank chamber, and were overrun by the piston when this was approaching the bottom end of its stroke. During the working cycle of the engine the exhaust valve was opened early to allow the exhaust gases to escape from the cylinder, so that by the time the piston overran the ports at the bottom the pressure within the cylinder was approximately equal to that in the crank case, and practically no flow of gas took place in either direction through the ports. The exhaust valve remained open as usual during the succeeding up-stroke of the piston, and the valve was held open until the piston had returned through about one-third of its downward stroke, thus permitting fresh air to enter the cylinder. The exhaust valve then closed, and the downward motion of the piston, continuing, caused a partial vacuum inside the cylinder; when the piston overran the ports, the rich mixture from the crank case immediately entered. The cylinder was then full of the mixture, and the next upward stroke of the piston compressed the charge; upon ignition the working cycle was repeated. The speed variation of this engine was obtained by varying the extent and duration of the opening of the exhaust valves, and was controlled by the pilot by hand-operated levers acting on the valve tappet rollers. The weight per horsepower of these engines was slightly less than that of the two-valve type, while the lubrication of the gudgeon pin and piston showed an improvement, so that a lower lubricating oil consumption was obtained. The 100 horse-power Gnome Monosoupape was built with nine cylinders, each 4.33 inches bore by 5.9 inches stroke, and it developed its rated power at 1,200 revolutions per minute.

An engine of the rotary type, almost as well known as the Gnome, is the Clerget, in which both cylinders and crank case are made of steel, the former having the usual radial fins for cooling. In this type the inlet and exhaust valves are both located in the cylinder head, and mechanically operated by push-rods and rockers. Pipes are carried from the crank case to the inlet valve casings to convey the mixture to the cylinders, a carburettor of the central needle type being used. The carburetted mixture is taken into the crank case chamber in a manner similar to that of the Gnome engine. Pistons of aluminium alloy, with three cast-iron rings, are fitted, the top ring being of the obturator type. The large end of one of the nine connecting rods embraces the crank pin and the pressure is taken on two ball-bearings housed in the end of the rod. This carries eight pins, to which the other rods are attached, and the main rod being rigid between the crank pin and piston pin determines the position of the pistons. Hollow connecting-rods are used, and the lubricating oil for the piston pins pa.s.ses from the crankshaft through the centres of the rods. Inlet and exhaust valves can be set quite independently of one another--a useful point, since the correct timing of the opening of these valves is of importance. The inlet valve opens 4 degrees from top centre and closes after the bottom dead centre of the piston; the exhaust valve opens 68 degrees before the bottom centre and closes 4 degrees after the top dead centre of the piston. The magnetos are set to give the spark in the cylinder at 25 degrees before the end of the compression stroke--two high-tension magnetos are used: if desired, the second one can be adjusted to give a later spark for a.s.sisting the starting of the engine. The lubricating oil pump is of the valveless two-plunger type, so geared that it runs at seven revolutions to 100 revolutions of the engine; by counting the pulsations the speed of the engine can be quickly calculated by multiplying the pulsations by 100 and dividing by seven. In the 115 horse-power nine-cylinder Clerget the cylinders are 4.7 bore with a 6.3 inches stroke, and the rated power of the engine is obtained at 1,200 revolutions per minute. The petrol consumption is 0.75 pint per horse-power per hour.

A third rotary aero engine, equally well known with the foregoing two, is the Le Rhone, made in four different sizes with power outputs of from 50 to 160 horse-power; the two smaller sizes are single crank engines with seven and nine cylinders respectively, and the larger sizes are of double-crank design, being merely the two smaller sizes doubled--fourteen and eighteen-cylinder engines. The inlet and exhaust valves are located in the cylinder head, and both valves are mechanically operated by one push-rod and rocker, radial pipes from crank case to inlet valve casing taking the mixture to the cylinders.

The exhaust valves are placed on the leading, or air-screw side, of the engine, in order to get the fullest possible cooling effect. The rated power of each type of engine is obtained at 1,200 revolutions per minute, and for all four sizes the cylinder bore is 4.13 inches, with a 5.5 inches piston stroke. Thin cast-iron liners are shrunk into the steel cylinders in order to reduce the amount of piston friction.

Although the Le Rhone engines are constructed practically throughout of steel, the weight is only 2.9 lbs. per horse-power in the eighteen-cylinder type.

American enterprise in the construction of the rotary type is perhaps best ill.u.s.trated in the 'Gyro 'engine; this was first constructed with inlet valves in the heads of the pistons, after the Gnome pattern, the exhaust valves being in the heads of the cylinders. The inlet valve in the crown of each piston was mechanically operated in a very ingenious manner by the oscillation of the connecting-rod. The Gyro-Duplex engine superseded this original design, and a small cross-section ill.u.s.tration of this is appended. It is constructed in seven and nine-cylinder sizes, with a power range of from 50 to 100 horse-power; with the largest size the low weight of 2.5 lbs.. per horse-power is reached. The design is of considerable interest to the internal combustion engineer, for it embodies a piston valve for controlling auxiliary exhaust ports, which also acts as the inlet valve to the cylinder. The piston uncovers the auxiliary ports when it reaches the bottom of its stroke, and at the end of the power stroke the piston is in such a position that the exhaust can escape over the top of it. The exhaust valve in the cylinder head is then opened by means of the push-rod and rocker, and is held open until the piston has completed its upward stroke and returned through more than half its subsequent return stroke. When the exhaust valve closes, the cylinder has a charge of fresh air, drawn in through the exhaust valve, and the further motion of the piston causes a partial vacuum; by the time the piston reaches bottom dead centre the piston-valve has moved up to give communication between the cylinder and the crank case, therefore the mixture is drawn into the cylinder. Both the piston valve and exhaust valve are operated by cams formed on the one casting, which rotates at seven-eighths engine speed for the seven-cylinder type, and nine-tenths engine speed for the nine-cylinder engines. Each of these cams has four or five points respectively, to suit the number of cylinders.

The steel cylinders are machined from solid forgings and provided with webs for air-cooling as shown. Cast-iron pistons are used, and are connected to the crankshaft in the same manner as with the Gnome and Le Rhone engines. Petrol is sprayed into the crank case by a small geared pump and the mixture is taken from there to the piston valves by radial pipes. Two separate pumps are used for lubrication, one forcing oil to the crank-pin bearing and the other spraying the cylinders.

Among other designs of rotary aero engines the E.J.C. is noteworthy, in that the cylinders and crank case of this engine rotate in opposite directions, and two air-screws are used, one being attached to the end of the crankshaft, and the other to the crank case. Another interesting type is the Burlat rotary, in which both the cylinders and crankshaft rotate in the same direction, the rotation of the crankshaft being twice that of the cylinders as regards speed. This engine is arranged to work on the four-stroke cycle with the crankshaft making four, and the cylinders two, revolutions per cycle.

It would appear that the rotary type of engine is capable of but little more improvement--save for such devices as these of the last two engines mentioned, there is little that Laurent Seguin has not already done in the Gnome type. The limitation of the rotary lies in its high fuel and lubricating oil consumption, which renders it unsuited for long-distance aero work; it was, in the war period, an admirable engine for such short runs as might be involved in patrol work 'over the lines,' and for similar purposes, but the watercooled Vee or even vertical, with its much lower fuel consumption, was and is to be preferred for distance work. The rotary air-cooled type has its uses, and for them it will probably remain among the range of current types for some time to come.

Experience of matters aeronautical is sufficient to show, however, that prophecy in any direction is most unsafe.

V. THE HORIZONTALLY-OPPOSED ENGINE

Among the first internal combustion engines to be taken into use with aircraft were those of the horizontally-opposed four-stroke cycle type, and, in every case in which these engines were used, their excellent balance and extremely even torque rendered them ideal-until the tremendous increase in power requirements rendered the type too long and bulky for placing in the fuselage of an aeroplane. As power increased, there came a tendency toward placing cylinders radially round a central crankshaft, and, as in the case of the early Anzani, it may be said that the radial engine grew out of the horizontal opposed piston type. There were, in 1910--that is, in the early days of small power units, ten different sizes of the horizontally opposed engine listed for manufacture, but increase in power requirements practically ruled out the type for air work.

The Darracq firm were the leading makers of these engines in 1910; their smallest size was a 24 horsepower engine, with two cylinders each of 5.1 inches bore by 4.7 inches stroke. This engine developed its rated power at 1,500 revolutions per minute, and worked out at a weight of 5 lbs.

per horse-power. With these engines the cranks are so placed that two regular impulses are given to the crankshaft for each cycle of working, an arrangement which permits of very even balancing of the inertia forces of the engine. The Darracq firm also made a four-cylindered horizontal opposed piston engine, in which two revolutions were given to the crankshaft per revolution, at equal angular intervals.

The Dutheil-Chambers was another engine of this type, and had the distinction of being the second largest constructed. At 1,000 revolutions per minute it developed 97 horse-power; its four cylinders were each of 4.93 inches bore by 11.8 inches stroke--an abnormally long stroke in comparison with the bore. The weight--which owing to the build of the engine and its length of stroke was bound to be rather high, actually amounted to 8.2 lbs. per horse-power. Water cooling was adopted, and the engine was, like the Darracq four-cylinder type, so arranged as to give two impulses per revolution at equal angular intervals of crankshaft rotation.

One of the first engines of this type to be constructed in England was the Alvaston, a water-cooled model which was made in 20, 30, and 50 brake horse-power sizes, the largest being a four-cylinder engine. All three sizes were constructed to run at 1,200 revolutions per minute. In this make the cylinders were secured to the crank case by means of four long tie bolts pa.s.sing through bridge pieces arranged across the cylinder heads, thus relieving the cylinder walls of all longitudinal explosion stresses. These bridge pieces were formed from chrome vanadium steel and milled to an 'H' section, and the bearings for the valve-tappet were forged solid with them. Special attention was given to the machining of the interiors of the cylinders and the combustion heads, with the result that the exceptionally high compression of 95 lbs. per square inch was obtained, giving a very flexible engine. The cylinder heads were completely water-jacketed, and copper water-jackets were also fitted round the cylinders. The mechanically operated valves were actuated by specially shaped cams, and were so arranged that only two cams were required for the set of eight valves. The inlet valves at both ends of the engine were connected by a single feed-pipe to which the carburettor was attached, the induction piping being arranged above the engine in an easily accessible position. Auxiliary air ports were provided in the cylinder walls so that the pistons overran them at the end of their stroke. A single vertical shaft running in ball-bearings operated the valves and water circulating pump, being driven by spiral gearing from the crankshaft at half speed. In addition to the excellent balance obtained with this engine, the makers claimed with justice that the number of working parts was reduced to an absolute minimum.

In the two-cylinder Darracq, the steel cylinders were machined from solid, and auxiliary exhaust ports, overrun by the piston at the inner end of its stroke, were provided in the cylinder walls, consisting of a circular row of drilled holes--this arrangement was subsequently adopted on some of the Darracq racing car engines. The water jackets were of copper, soldered to the cylinder walls; both the inlet and exhaust valves were located in the cylinder heads, being operated by rockers and push-rods actuated by cams on the halftime shaft driven from one end of the crankshaft. Ignition was by means of a high-tension magneto, and long induction pipes connected the-ends of the cylinders to the carburettor, the latter being placed underneath the engine. Lubrication was effected by spraying oil into the crank case by means of a pump, and a second pump circulated the cooling water.

Another good example of this type of engine was the Eole, which had eight opposed pistons, each pair of which was actuated by a common combustion chamber at the centre of the engine, two crankshafts being placed at the outer ends of the engine. This reversal of the ordinary arrangement had two advantages; it simplified induction, and further obviated the need for cylinder heads, since the explosion drove at two piston heads instead of at one piston head and the top of the cylinder; against this, however, the engine had to be constructed strongly enough to withstand the longitudinal stresses due to the explosions, as the cranks are placed on the outer ends and the cylinders and crank-cases take the full force of each explosion. Each crankshaft drove a separate air-screw.

This pattern of engine was taken up by the Dutheil-Chambers firm in the pioneer days of aircraft, when the firm in question produced seven different sizes of horizontal engines. The Demoiselle monoplane used by Santos-Dumont in 1909 was fitted with a two-cylinder, horizontally-opposed Dutheil-Chambers engine, which developed 25 brake horse-power at a speed of 1,100 revolutions per minute, the cylinders being of 5 inches bore by 5.1 inches stroke, and the total weight of the engine being some 120 lbs. The crankshafts of these engines were usually fitted with steel flywheels in order to give a very even torque, the wheels being specially constructed with wire spokes. In all the Dutheil-Chambers engines water cooling was adopted, and the cylinders were attached to the crank cases by means of long bolts pa.s.sing through the combustion heads.

For their earliest machines, the Clement-Bayard firm constructed horizontal engines of the opposed piston type. The best known of these was the 30 horse-power size, which had cylinders of 4.7 inches diameter by 5.1 inches stroke, and gave its rated power at 1,200 revolutions per minute. In this engine the steel cylinders were secured to the crank case by f.l.a.n.g.es, and radiating ribs were formed around the barrel to a.s.sist the air-cooling. Inlet and exhaust valves were actuated by push-rods and rockers actuated from the second motion shaft mounted above the crank case; this shaft also drove the high-tension magneto with which the engine was fitted. A ring of holes drilled round each cylinder const.i.tuted auxiliary ports which the piston uncovered at the inner end of its stroke, and these were of considerable a.s.sistance not only in expelling exhaust gases, but also in moderating the temperature of the cylinder and of the main exhaust valve fitted in the cylinder head. A water-cooled Clement-Bayard horizontal engine was also made, and in this the auxiliary exhaust ports were not embodied; except in this particular, the engine was very similar to the water-cooled Darracq.

The American Ashmusen horizontal engine, developing 100 horse-power, is probably the largest example of this type constructed. It was made with six cylinders arranged on each side of a common crank case, with long bolts pa.s.sing through the cylinder heads to a.s.sist in holding them down.

The induction piping and valve-operating gear were arranged below the engine, and the half-speed shaft carried the air-screw.

Messrs Palons and Beuse, Germans, constructed a light-weight, air-cooled, horizontally-opposed engine, two-cylindered. In this the cast-iron cylinders were made very thin, and were secured to the crank case by bolts pa.s.sing through lugs cast on the outer ends of the cylinders; the crankshaft was made hollow, and holes were drilled through the webs of the connecting-rods in order to reduce the weight.

The valves were fitted to the cylinder heads, the inlet valves being of the automatic type, while the exhaust valves were mechanically operated from the cam-shaft by means of rockers and push-rods. Two carburettors were fitted, to reduce the induction piping to a minimum; one was attached to each combustion chamber, and ignition was by the normal high-tension magneto driven from the halftime shaft.

There was also a Nieuport two-cylinder air-cooled horizontal engine, developing 35 horse-power when running at 1,300 revolutions per minute, and being built at a weight of 5.1 lbs. per horse-power. The cylinders were of 5.3 inches diameter by 5.9 inches stroke; the engine followed the lines of the Darracq and Dutheil-Chambers pretty closely, and thus calls for no special description.

The French Kolb-Danvin engine of the horizontal type, first constructed in 1905, was probably the first two-stroke cycle engine designed to be applied to the propulsion of aircraft; it never got beyond the experimental stage, although its trials gave very good results. Stepped pistons were adopted, and the charging pump at one end was used to scavenge the power cylinder at the other ends of the engine, the transfer ports being formed in the main casting. The openings of these ports were controlled at both ends by the pistons, and the location of the ports appears to have made it necessary to take the exhaust from the bottom of one cylinder and from the top of the other. The carburetted mixture was drawn into the scavenging cylinders, and the usual deflectors were cast on the piston heads to a.s.sist in the scavenging and to prevent the fresh gas from pa.s.sing out of the exhaust ports.

VI. THE TWO-STROKE CYCLE ENGINE

Although it has been little used for aircraft propulsion, the possibilities of the two-stroke cycle engine render some study of it desirable in this brief review of the various types of internal combustion engine applicable both to aeroplanes and airs.h.i.+ps.

Theoretically the two-stroke cycle engine--or as it is more commonly termed, the 'two-stroke,' is the ideal power producer; the doubling of impulses per revolution of the crankshaft should render it of very much more even torque than the four-stroke cycle types, while, theoretically, there should be a considerable saving of fuel, owing to the doubling of the number of power strokes per total of piston strokes. In practice, however, the inefficient scavenging of virtually every two-stroke cycle engine produced nullifies or more than nullifies its advantages over the four-stroke cycle engine; in many types, too, there is a waste of fuel gases through the exhaust ports, and much has yet to be done in the way of experiment and resulting design before the two-stroke cycle engine can be regarded as equally reliable, economical, and powerful with its elder brother.

The first commercially successful engine operating on the two-stroke cycle was invented by Mr Dugald Clerk, who in 1881 proved the design feasible. As is more or less generally understood, the exhaust gases of this engine are discharged from the cylinder during the time that the piston is pa.s.sing the inner dead centre, and the compression, combustion, and expansion of the charge take place in similar manner to that of the four-stroke cycle engine. The exhaust period is usually controlled by the piston overrunning ports in the cylinder at the end of its working stroke, these ports communicating direct with the outer air--the complication of an exhaust valve is thus obviated; immediately after the escape of the exhaust gases, charging of the cylinder occurs, and the fresh gas may be introduced either through a valve in the cylinder head or through ports situated diametrically opposite to the exhaust ports. The continuation of the outward stroke of the piston, after the exhaust ports have been closed, compresses the charge into the combustion chamber of the cylinder, and the ignition of the mixture produces a recurrence of the working stroke.

Thus, theoretically, is obtained the maximum of energy with the minimum of expenditure; in practice, however, the scavenging of the power cylinder, a matter of great importance in all internal combustion engines, is often imperfect, owing to the opening of the exhaust ports being of relatively short duration; clearing the exhaust gases out of the cylinder is not fully accomplished, and these gases mix with the fresh charge and detract from its efficiency. Similarly, owing to the shorter s.p.a.ce of time allowed, the charging of the cylinder with the fresh mixture is not so efficient as in the four-stroke cycle type; the fresh charge is usually compressed slightly in a separate chamber--crank case, independent cylinder, or charging pump, and is delivered to the working cylinder during the beginning of the return stroke of the piston, while in engines working on the four-stroke cycle principle a complete stroke is devoted to the expulsion of the waste gases of the exhaust, and another full stroke to recharging the cylinder with fresh explosive mixture.

Theoretically the two-stroke and the four-stroke cycle engines possess exactly the same thermal efficiency, but actually this is modified by a series of practical conditions which to some extent tend to neutralise the very strong case in favour of the two-stroke cycle engine. The specific capacity of the engine operating on the two-stroke principle is theoretically twice that of one operating on the four-stroke cycle, and consequently, for equal power, the former should require only about half the cylinder volume of the latter; and, owing to the greater superficial area of the smaller cylinder, relatively, the latter should be far more easily cooled than the larger four-stroke cycle cylinder; thus it should be possible to get higher compression pressures, which in turn should result in great economy of working. Also the obtaining of a working impulse in the cylinder for each revolution of the crankshaft should give a great advantage in regularity of rotation--which it undoubtedly does--and the elimination of the operating gear for the valves, inlet and exhaust, should give greater simplicity of design.

In spite of all these theoretical--and some practical--advantages the four-stroke cycle engine was universally adopted for aircraft work; owing to the practical equality of the two principles of operation, so far as thermal efficiency and friction losses are concerned, there is no doubt that the simplicity of design (in theory) and high power output to weight ratio (also in theory) ought to have given the 'two-stroke'

a place on the aeroplane. But this engine has to be developed so as to overcome its inherent drawbacks; better scavenging methods have yet to be devised--for this is the princ.i.p.al drawback--before the two-stroke can come to its own as a prime mover for aircraft.

Mr Dugald Clerk's original two-stroke cycle engine is indicated roughly, as regards principle, by the accompanying diagram, from which it will be seen that the elimination of the ordinary inlet and exhaust valves of the four-stroke type is more than compensated by a separate cylinder which, having a piston worked from the connecting-rod of the power cylinder, was used to charging, drawing the mixture from the carburettor past the valve in the top of the charging cylinder, and then forcing it through the connecting pipe into the power cylinder. The inlet valves both on the charging and the power cylinders are automatic; when the power piston is near the bottom of its stroke the piston in the charging cylinder is compressing the carburetted air, so that as soon as the pressure within the power cylinder is relieved by the exit of the burnt gases through the exhaust ports the pressure in the charging cylinder causes the valve in the head of the power cylinder to open, and fresh mixture flows into the cylinder, replacing the exhaust gases. After the piston has again covered the exhaust ports the mixture begins to be compressed, thus automatically closing the inlet valve. Ignition occurs near the end of the compression stroke, and the working stroke immediately follows, thus giving an impulse to the crankshaft on every down stroke of the piston. If the scavenging of the cylinder were complete, and the cylinder were to receive a full charge of fresh mixture for every stroke, the same mean effective pressure as is obtained with four-stroke cycle engines ought to be realised, and at an equal speed of rotation this engine should give twice the power obtainable from a four-stroke cycle engine of equal dimensions. This result was not achieved, and, with the improvements in construction brought about by experiment up to 1912, the output was found to be only about fifty per cent more than that of a four-stroke cycle engine of the same size, so that, when the charging cylinder is included, this engine has a greater weight per horse-power, while the lowest rate of fuel consumption recorded was 0.68 lb. per horse-power per hour.

In 1891 Mr Day invented a two-stroke cycle engine which used the crank case as a scavenging chamber, and a very large number of these engines have been built for industrial purposes. The charge of carburetted air is drawn through a non-return valve into the crank chamber during the upstroke of the piston, and compressed to about 4 lbs. pressure per square inch on the down stroke. When the piston approaches the bottom end of its stroke the upper edge first overruns an exhaust port, and almost immediately after uncovers an inlet port on the opposite side of the cylinder and in communication with the crank chamber; the entering charge, being under pressure, a.s.sists in expelling the exhaust gases from the cylinder. On the next upstroke the charge is compressed into the combustion s.p.a.ce of the cylinder, a further charge simultaneously entering the crank case to be compressed after the ignition for the working stroke. To prevent the incoming charge escaping through the exhaust ports of the cylinder a deflector is formed on the top of the piston, causing the fresh gas to travel in an upward direction, thus avoiding as far as possible escape of the mixture to the atmosphere.

From experiments conducted in 1910 by Professor Watson and Mr Fleming it was found that the proportion of fresh gases which escaped unburnt through the exhaust ports diminished with increase of speed; at 600 revolutions per minute about 36 per cent of the fresh charge was lost; at 1,200 revolutions per minute this was reduced to 20 per cent, and at 1,500 revolutions it was still farther reduced to 6 per cent.

So much for the early designs. With regard to engines of this type specially constructed for use with aircraft, three designs call for special mention. Messrs A. Gobe and H. Diard, Parisian engineers, produced an eight-cylindered two-stroke cycle engine of rotary design, the cylinders being co-axial. Each pair of opposite pistons was secured together by a rigid connecting rod, connected to a pin on a rotating crankshaft which was mounted eccentrically to the axis of rotation of the cylinders. The crankshaft carried a pinion gearing with an internally toothed wheel on the transmission shaft which carried the air-screw. The combustible mixture, emanating from a common supply pipe, was led through conduits to the front ends of the cylinders, in which the charges were compressed before being transferred to the working s.p.a.ces through ports in tubular extensions carried by the pistons.

These extensions had also exhaust ports, registering with ports in the cylinder which communicated with the outer air, and the extensions slid over depending cylinder heads attached to the crank case by long studs.

The pump charge was compressed in one end of each cylinder, and the pump s.p.a.ces each delivered into their corresponding adjacent combustion s.p.a.ces. The charges entered the pump s.p.a.ces during the suction period through pa.s.sages which communicated with a central stationary supply pa.s.sage at one end of the crank case, communication being cut off when the inlet orifice to the pa.s.sage pa.s.sed out of register with the port in the stationary member. The exhaust ports at the outer end of the combustion s.p.a.ce opened just before and closed a little later than the air ports, and the incoming charge a.s.sisted in expelling the exhaust gases in a manner similar to that of the earlier types of two-stroke cycle engine; The accompanying rough diagram a.s.sists in showing the working of this engine.

Exhibited in the Paris Aero Exhibition of 1912, the Laviator two-stroke cycle engine, six-cylindered, could be operated either as a radial or as a rotary engine, all its pistons acting on a single crank. Cylinder dimensions of this engine were 3.94 inches bore by 5.12 inches stroke, and a power output of 50 horse-power was obtained when working at a rate of 1,200 revolutions per minute. Used as a radial engine, it developed 65 horse-power at the same rate of revolution, and, as the total weight was about 198 lbs., the weight of about 3 lbs. per horse-power was attained in radial use. Stepped pistons were employed, the annular s.p.a.ce between the smaller or power piston and the walls of the larger cylinder being used as a charging pump for the power cylinder situated 120 degrees in rear of it. The charging cylinders were connected by short pipes to ports in the crank case which communicated with the hollow crankshaft through which the fresh gas was supplied, and once in each revolution each port in the case registered with the port in the hollow shaft. The mixture which then entered the charging cylinder was transferred to the corresponding working cylinder when the piston of that cylinder had reached the end of its power stroke, and immediately before this the exhaust ports diametrically opposite the inlet ports were uncovered; scavenging was thus a.s.sisted in the usual way. The very desirable feature of being entirely valveless was accomplished with this engine, which is also noteworthy for exceedingly compact design.