Modern Machine-Shop Practice Part 239

There are two sand valves, both of which are operated by one rod, the construction being shown in Fig. 3327, which is a plan showing the bottom of the sand box broken away to expose the gear for moving the valves. The two valves _v_, _v_ for the sand pipes are on raised seats _e_, _e_, and are fast on the same shafts as the segments _s_, _s_, but the valves are obviously above, while the segments are beneath the bottom of the sand box. The gear wheel W is pivoted to the under side of the bottom of the sand box, and the arm L is fixed to the wheel. At _t_ are pieces of wire, which, being fast in the spindle, revolve with it and stir up the sand when the valves are moved. As shown in the figure, the two sand pipes _a_, _a_ are open, but suppose the rod is moved endways and L will revolve W, which will move _s_, _s_ and the valves _v_, _v_, causing the latter to move over and cover the pipes _a_, _a_, and shut off the sand from the pipes.

Fig. 3328 represents an American pa.s.senger locomotive with a steam reversing gear, or in other words, a reversing gear that is operated by steam.

The link motion is substantially the same as that shown in Fig. 3326 for a freight locomotive, the eccentric rods in this case being straight, as there is no wheel axle in the way.

The injector for feeding the boiler is the same as that shown on the freight locomotive.

The ash pan is provided with two dampers, one at each end, and the front one is operated by the bell crank _a_ _c_.

The sand boxes are here fastened to the frame, both sand valves being operated by the lever _m_, which at its lower end connects to a rod, _u_, which at its back end connects to an arm, _p_, on a shaft that extends across the fire box and connects to a rod corresponding to rod _u_, but situated on the other side of the engine and connecting with the other sand valve.

The steam pump for the automatic air brake is on the other side of the engine, and the air reservoirs, of which there are two, are horizontal and situated beneath the front end of the boiler. The air pipe to the triple valve here connects to the front pipe of the three beneath the triple valve, the middle pipe being that which is open to the atmosphere, which is the usual construction. The engine brake receives its air from a pipe on the other side of the engine which feeds the pipes G, V, for the brake cylinder shown in the figure. When the engine is running backwards, the train brakes are operated through the medium of the "pipe to air brake and to front end of engine" which is shown broken off.

The construction of the steam reversing gear is shown in Fig. 3328_a_. A is a steam cylinder and B a cylinder filled with oil or other liquid.

Each of these cylinders has a piston, the two being connected together by their piston-rods C C'. These rods are also connected to a lever D E F, which works on a fulcrum E. The lower end of the lever is connected to the reverse rod F G, the front end of which is attached to the vertical arm of the lifting or reverse shaft. It will readily be seen that if the piston in B is free to move and steam is then admitted to either end of the steam cylinder A, the two pistons will be moved in a corresponding direction, and with them the lever D E F, and the other parts of the reversing gear. A valve, H, is provided, by which communication is opened between the cylinder A and the steam inlet pipe.

Another valve, I, is placed between H and the cylinder A, by which the steam may be admitted either into the front or back end of the cylinder.

It will be apparent, though, that if the piston in A is thus moved, and the reverse gear placed in any required position, some provision must be made to hold it there securely. This is accomplished by the oil cylinder and piston B. To it a valve, J, is provided, by which communication between the front and back ends of the cylinder may be opened or closed.

It is evident that if the piston B is in any given position, and both ends of the cylinder are filled with liquid, the former will be held securely in that position if the liquid in one end cannot flow into the other. If, however, communication is opened between the two ends, then, if a pressure is exerted on the piston B, it will cause the liquid to flow from one end of the cylinder to the other, and thus permit B to move in whichever direction the pressure is exerted.

[Ill.u.s.tration: _VOL. II._ =AMERICAN Pa.s.sENGER LOCOMOTIVE.= _PLATE x.x.x._

Fig. 3328.]

[Ill.u.s.tration: Fig. 3328_a_.]

R is the reverse lever, made in the form of a bell crank, the short end of which works in a slot _c_, in the upper end of a shaft or spindle _d_. This shaft is inclosed by a tubular shaft S, to which the fulcrum of R is fastened. The tubular shaft has an arm _b_. The reverse lever has two movements, the one to raise the end up, and the other to turn on the axis of the tubular shaft. The arm _b_ on the latter is connected by a rod, _f_, with the valves J and H. The lower end of the shaft _d_ is connected with a bell crank, _f'_, which, in turn, is connected by a rod, _k_ _l_, with the valve I. Therefore, by turning the lever R so as to partly revolve the shaft S, the valves J and H may be opened or closed, and by moving the lever R up or down, the valve I is moved to admit steam to the front or back end of A. To reverse the engine, therefore, the lever R is turned so as to open the valves J and H. This opens communication between the opposite ends of B, and H admits steam to I. Now, by reversing the end of the reverse lever R, the valve I is moved so as to admit steam to either end of A, the pressure in which will move the reverse gear to the desired position. When this is done, the valves J and H are closed. This prevents the fluid in B from flowing from one end of the cylinder to the other, and thus securely locks the piston B in the position it may happen to be in, and at the same time the valve H shuts off steam from the cylinder A.

The bar K is graduated, as shown in the plan of R, K, to indicate to the locomotive runner the position of the reversing gear.

This apparatus enables the reversing gear to be handled with the utmost facility, and with almost no exertion on the part of the engineer. The engine can be reversed almost instantly, and it can be graduated with the most minute precision.

THE LINK MOTION AND REVERSING GEAR.

The link motion of an American locomotive is shown in Figs. 3329 and 3330. In Fig. 3329 it is shown in full gear for the forward gear, or in other words, so as to place the engine in full power for going ahead.

The meaning of the term full power is that, with the link motion in full gear, the steam follows the piston throughout very nearly the full stroke.

[Ill.u.s.tration: Fig. 3331.]

[Ill.u.s.tration: Fig. 3332.]

In Fig. 3331 the link motion is shown in mid gear, in which position the engine is at its least power, the cut off occurring at its earliest point, and in Fig. 3332 it is shown in full gear for the backward motion.

[Ill.u.s.tration: _VOL. II._ =LOCOMOTIVE LINK MOTION.= _PLATE x.x.xI._

Fig. 3329.

Fig. 3330.]

Referring to Fig. 3329 for the full gear forward, the reversing gear proper consists of the reversing lever, the segment, the reach rod, the tumbling shaft, and its counterbalance rod and spring; while the link motion proper consists of the eccentrics and their rods, the link, the link block or die, the suspension link S, the rock shaft and the rod P P. These, however, are terms applied for shop purposes, so as to distribute the work in sections to different men, it being obvious that a _complete_ link motion includes the reversing gear, the eccentrics, the link and its block, the rock shaft, the rod P P, and the valve and its spindle or stem. This mechanism, as a whole, may also be called, and is sometimes called, the valve gear, because it is the mechanism or gear that operates the slide valve.

The link motion may be moved from full gear forward to full gear backward or to any intermediate position, whether the engine is running or at rest, but is, when the engine is running, harder to move from full gear forward toward back gear, and easier to move from full gear backward toward mid and forward gears, which occurs because of the friction of the eccentrics in the straps, and it follows that this will be the case to a greater extent in proportion as the revolutions of the eccentrics are increased.

If in a properly constructed link motion we move the link from full gear forward to mid gear when the engine is standing still, and watch the valve, we shall find that the lead or opening at _f_ gradually increases; and if we then move it from mid gear to full gear backward, the lead will gradually decrease and finally become the same as it was in full gear forward. The construction of the parts is as follows:

Referring to Fig. 3329 (full gear forward), the segment is fixed in position and the reversing lever is pivoted at its lower end. _r_ _r_ is a bell crank, which is pivoted to the reversing lever and to which the latch rod is pivoted at its upper end. The spring acts on the end of _r_ _r_, and thus forces the tongue of the latch into the notches on the sector as soon as the tongue comes fair with the notch and _r_ _r_ is released from the hand pressure. As the reversing lever is moved over from full gear forward, the reach rod moves the tumbling shaft, whose lower arm _i_ (through the medium of the suspension link S) lifts the link and brings the centre of the saddle pin nearer to the centre of the pin in the link block, which reduces the amount of motion given to the lower arm (B, Fig. 3331) of the rock shaft, and therefore reduces the amount of valve travel, thus causing the point of cut-off to occur earlier in the piston stroke.

The weight of the eccentric rods, the link, suspension link S, and the tumbling shaft arm _i_, is counterbalanced by the counterbalance spring in the box _s_ _s_, whose rod attaches to the lug _g_ on the tumbling shaft. To regulate the proper amount of counterbalancing, the nuts at _m_ are provided, these nuts regulating the amount of tension on the spring _s_ _s_.

The forward eccentric E is that which operates the valve when the link motion is in full gear forward, as in Fig. 3329, and the backward eccentric is that which moves the valve when the link motion is in back gear, as in Fig. 3332.

This occurs because it is the eccentric rod that is in line or nearest in line with the link block that has the most effect in moving the valve. When the link is in full gear, the motion of the valve is almost the same as though there was no link motion and the eccentric rod was attached direct to the rod P P, the difference being so slight as to have no practical importance. This will be seen by supposing that we were to loosen the backward eccentric F upon the shaft and revolve it around the shaft by hand, in which case it would swing the lower end of the link backward and forward with the centre of the link block as a pivot or centre of motion, the forward eccentric rod rising and falling a trifle only, and therefore moving the rock shaft to a very slight amount.

Let it now be noted that the suspension link not only sustains the weight of the link and eccentric rods, but also compels the centre of the saddle pin to swing (as the link is moved by the eccentrics) in an arc of a circle of which the centre is the upper end of the suspension link. Suppose, therefore, that the backward eccentric rod was to break, or was taken off and the engine could still run forward, but no motion would be given to the valve, if the link was placed in mid gear, because in that case the forward eccentric rod would simply swing the link on the centre of the link block as a pivot. Now, suppose the forward eccentric rod was to break or be taken off, and the engine may be made to go ahead by setting the backward eccentric fair with the forward eccentric and connecting its rod to the upper end of the link.

Similarly, if the engine was running with the smoke stack toward the train and the link motion in backward gear, and the backward eccentric rod was to break, we may take it off, s.h.i.+ft the forward eccentric so that it comes fair or stands in line with the backward eccentric and connect its rod to the lower end of the eccentric and with the link motion in backward gear, the engine would still haul the train.

If the reach rod was to break, the tumbling shaft could be held in position by loosening the cap bolts of the tumbling shaft journal and putting between the cap and the tumbling shaft journal a piece of metal, which, on bolting up the cap screws again, would firmly grip the shaft and prevent it from moving.

[Ill.u.s.tration: Fig. 3333.]

SETTING THE SLIDE VALVES OF A LOCOMOTIVE.--The principles of designing, and the action of D valves, such as are used upon locomotives, have been so thoroughly explained with reference to stationary engines, that there is no need to repeat them in connection with the locomotive, and we may proceed to explain how to set the valves of a locomotive. In doing this, there are two distinct operations, one of which is to place the crank alternately exactly on its respective dead centres, and the other is to set the position of the eccentrics, and get the eccentric rod of the proper length. These two operations comprise all that require to be done to set the valves, under ordinary and workmanlike conditions; hence we may proceed at once to explain the operation.

The first thing to be done is to put the crank pin on a dead centre, and it does not matter which one.

In Fig. 3333 it is supposed that the piston is to be at the head end of the cylinder when the crank is on its corresponding dead centre.

The first thing to do is to put the reversing gear in full gear forward, so as to set the forward eccentric, and see if its rod is of proper length.

The next thing to do is to move the wheel so that the crank pin is nearly on the dead centre, and then take a tram (such as shown in the figure), pointed at each end, and mark on the splash plate, or any other convenient place, a centre punch dot in which the point _b_ of the tram can rest. Next, from the centre of the axle as a centre, mark arcs or portions of circles _a_, _a_. This being done, point _b_ of the tram is rested in the centre punch dot before referred to, and with the other end a line _c_ is marked, a straight edge is then rested against the ends _e_ _e_ of the cross head, and a line _d_ is marked on the guide bar, this line being exactly even or fair with the end _e_ _e_ of the cross head.

We then move the wheel in the direction of the arrow, and as soon as we begin to do so, the cross head will move to the left and away from the line _d_ on the guide bar. But as soon as the crank pin has pa.s.sed its dead centre, the cross head will begin to move to the right, and as soon as the end _e_ _e_ comes again exactly in line with the line _d_ marked on the guide bar, we must stop moving the wheel, and again resting the point _b_ of the tram in the centre punch mark before mentioned, we move its other end so as to mark a second line, which will be the line or arc _f_.

The next thing to do is to mark a fine centre punch dot, where _c_ and _f_ cross the arc or line _a_, and then find the point _g_ midway between _f_ and _c_, and mark a fine centre punch mark there. This being done, we must move the wheel back into the position it occupies in the figure, and then slowly move it in the direction of the arrow, until with the end _b_ of the tram resting in the centre punch dot, the other end of the tram will fall dead into the centre punch dot at _g_, at which time the crank pin will be exactly on the dead centre.

During this part of the process we have nothing to do with anything except getting the crank pin on the dead centre, but there is one point that requires further explanation, as follows:

In this operation we have first put the crank on one side of the dead centre and then put it to the same amount on the other side of the dead centre, both being improper positions; but by finding the mean or mid position between the two, we have found the proper position. In doing so, however, we have moved the wheel, the wheel has moved the connecting rod, and the connecting rod has moved the piston. But in the actual running of the engine, this order of things will be reversed; for the steam will move the piston, the piston will move the connecting rod, and the connecting rod will move the crank and therefore the wheel.

The difference between the two operations is this: Suppose there is lost motion or play between the connecting rod bra.s.ses and the crank pin, or between the connecting rod bra.s.ses and the cross head pin, and then if we move the wheel in the direction denoted by the arrow, we take up this lost motion, so that if the tram was fair with the centre punch at _g_ and steam was admitted to the piston, then there would be no lost motion to take up, and as soon as the piston moved the crank pin would move.

But if we moved the wheel in the opposite direction to that denoted by the arrow, then we are placing any lost motion there may be in the opposite direction, and if steam were turned on, the piston and connecting rod might move before the crank and wheel moved.

In which direction the wheel should be moved while placing the crank on the dead centre depends upon the condition of the engine, as will be explained presently, the a.s.sumption being at present that the engine is in thorough good order, in which case the wheel should (while placing the crank on the dead centre) be moved in the direction of the arrow in the figure.

The object is under all conditions to bring the working surfaces to bear (while setting the valve) in the same way as they will bear when the engine is actually at work.

Having placed the crank on the dead centre, and thus completed the first operation in valve setting, we may turn our attention to the second, viz., correcting the lengths of the eccentric rods and setting the valve lead. Almost all writers who have dealt with this part of the subject have fallen into a very serious error, inasmuch as they began the operation by what they call _squaring_ the valve. This means so adjusting the length of the eccentric rod that the valve will travel an equal distance each way from its mid position, so that if the engine wheel is revolved and the extreme positions of the valve marked by a line, these lines will measure equally from the edges of the steam ports, or, what is the same thing, from the centre of the cylinder exhaust port. This procedure is entirely erroneous, because, on account of the angularity[57] of the eccentric rod, the valve cannot, if equal lead is to be given to the valve, travel equally beyond the two steam ports, and if the eccentric rods are so adjusted for length as to _square the valve_, they are made wrong.